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Dynamic Heat Flow and Current Distribution Analysis in the Bottom Anode of an Electric Arc Furnace Using Fiber-Optic Sensors

A reliable method for monitoring bottom anode wear during direct current electric arc furnace (DC EAF) operation is of critical importance for safe and efficient steel production. Underestimation of bottom wear poses a serious safety risk that must be avoided, while overestimation of bottom wear also poses challenges, as premature anode replacement is expensive and affects EAF productivity. Previously, it was demonstrated that fiber-optic sensors can be successfully deployed to create a spatially distributed temperature map to monitor the health of the anode. The present work explores the heat flow and current density distribution in bottom anode pins to predict bottom wear and steel penetration events and monitor refractory erosion. Small dynamic variations in pin temperature induced by joule heating during arcing also provide a means to observe local current flows in each pin. When mapped, these measurements provide a real-time view of the nonuniform and dynamic current flow in the bottom anode during EAF operation that can affect bottom wear.
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2026/01 AIST Iron & Steel Technology January
PR-PM0126-3
Yeshwanth Reddy Mekala, Ogbole C. Inalegwu, Zane Voss, Jie Huang, Jeffrey D. Smith, et al
January 01, 2026
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