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Comprehensive Crane Monitoring: Drives, Hoists, Drums, Wheels and Ropes

Reliable crane operation is essential in industrial settings, where unplanned downtime can disrupt production and pose significant safety risks. This article presents a comprehensive approach to crane monitoring that integrates various vibration-based methodologies. A key focus is placed on capturing data under known operating conditions with minimal latency, achieved through a condition monitoring and analysis system that interfaces directly with crane controls and mill signals. By combining standard vibration analysis for highspeed drives with specialized ultrasonic resonance excitation techniques for slow-speed bearings, the system effectively detects early signs of wear in crane drives and hoists. Furthermore, a magnetic rope monitoring system complements the vibration-based solution, identifying both external and internal wire breaks. This multifaceted strategy provides a holistic view of crane health, leading to more accurate diagnostics, timely maintenance interventions and enhanced operational safety.
Product:
2026/06 AIST Iron & Steel Technology June
PR-PM0626-5
Marvin Zemni, Gerald Hohenbichler, Klaus Stohl, Shawn Siroka, Jonathan Davis
June 01, 2026
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